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Rear Brakes torque spec for Golf 7
 
 
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Location: NL

PostPosted: Tue Sep 27, 2022 21:31    Post subject: Rear Brakes torque spec for Golf 7 Reply with quote

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Use Brake Charger/Bleeder Unit - VAS5234- to extract brake
fluid from brake fluid reservoir.
. Install the Brake Pedal Actuator - VAG1869/2- to relieve pressure
before removing a brake caliper or disconnecting a brake
hose.

1 - Brake Shield

2 - TORX Screw 12 Nm
3 - Brake Rotor. Do not use excessive force to separate the brake rotor from the wheel hub. If necessary, use rust penetrant, otherwise the brake rotors could be damaged.
. Replace both sides if worn.
. To remove, first remove brake caliper and carrier
4 TORX Screw 8 Nm
5 - Brake Caliper
. Do not remove the brake hose when changing the brake pads.
6 - Internal Multi-Point Bolt . 90 Nm +90
Remove and install using Multipoint Socket - T10035
. Replace after removing
7 - Brake Carrier
8 - Spring
9 - Outer Brake Pad
.Thickness 11 mm without backing plate
.Wear limit: 2 mm without backing plate
.Always replace on both axles.

10 - Inner Brake Pad
❑ With spring
❑ Thickness 11 mm without backing plate
❑ Wear limit: 2 mm without backing plate
❑ Check the thickness. Refer to ⇒ Maintenance ; Booklet 36.1 .
❑ Always replace on both axles.

11 - Spring
❑ Installed on the inner brake pad only.
❑ Pay attention to the installed position.
12 - Brake Line 14 Nm
13 - Bracket
14 - Brake Hose Spring on the Bracket
15 - Brake Hose with Ring Connection and Banjo Fitting
❑ To the brake caliper: 35 Nm
❑ To the brake line: 14 Nm
16 - Guide Pins
❑ 35 Nm
17 - Caps
❑ For guide pins
18 - Seal
❑ For the parking brake motor
❑ Replace
19 - Hex Socket Head Bolt
❑ 8 Nm
  
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bestbuildpc
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Joined: Jun 30, 2012
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PostPosted: Mon Feb 20, 2023 15:55    Post subject: VW Golf VII (5G/AU) ABS Brakes Reply with quote

VW Golf VII (5G/AU) ABS Brakes

Caution!

Do not perform any of these Basic Settings while the brakes are disassembled! Opening, closing, function tests, and otherwise cycling the Electronic Parking brakes should only be done with the pads and calipers properly installed on the rotors.
Please follow the procedures EXACTLY. There's a reason for every step. If you skip any prerequisites or other steps here, you are likely to experience "issues" for which no documented resolutions exist, in which case we will not be able to help you resolve them.
It is strongly recommended to run a full Auto-Scan first thing to check for any preexisting faults! There have been several reports of repair shops damaging the Electronic Parking Brake System when trying to do rear brakes, but not telling the customer and then sending the car out the door.

Open Rear Parking Brake

Prerequisites:

Connect a battery charger as per repair manual. (For plug-ins like the e-Golf/Golf GTE/A3 e-tron/etc., connect the EV charging cable)
Cycle the Parking Brake ON, then OFF first.

[Select]
[03 - ABS Brakes]
[Basic Settings - 04]
Select Start lining change mode
[Go!] to activate the Basic Setting.
The brake calipers will then open, allowing the pads to be changed.
You should hear the rear caliper motors operating.
Wait 30 seconds after it says Not Running or the noises have stopped before clicking [Stop]
[Done, Go Back]
[Close Controller, Go Back - 06]

Turn ignition off and leave battery charger connected.

The caliper pistons do not move back into the caliper, they must be pushed in using a hand tool. Fault code 721152 - Brake pad replacement mode active will be stored, this is normal.
Close Rear Parking Brake

Prerequisites:

Connect a battery charger as per repair manual.

[Select]
[03 - ABS Brakes]
[Basic Settings - 04]
Select End lining change mode
[Go!] to activate the Basic Setting.
The brake calipers will then close.
Wait 30 seconds after it says Not Running or the noises have stopped before clicking [Stop]
[Done, Go Back]
[Close Controller, Go Back - 06]

Turn ignition off

The LED in the parking brake switch and the warning lamp in the instrument cluster will probably continue to blink rapidly in addition to Fault code C1011 - Brake pad replacement mode active. This should stop after cycling the Parking Brake ON, then OFF again using the switch in the vehicle while holding the brake pedal AFTER all rear brake components are reassembled.
  
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bestbuildpc
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Joined: Jun 30, 2012
Posts: 213
Location: NL

PostPosted: Mon Feb 20, 2023 16:21    Post subject: Reply with quote

Tools u will need to this job

Brake Caliper Wind Back Tool Set - 18 Piece
Capri Tools XZN Triple Square Spline Bit Socket Set, Metric, 10-Piece
Breaker Bar
Torque Wrench (40~200NM)
Piece Metric Hex Bit Socket Set, Torx Bit Socket Set, S2 and Cr-V Steel, 1/4-Inch, 3/8-Inch and 1/2-Inch Drive, 2mm to 14mm, Torx Bit Set, Torque Bit Set, Torx Socket Set
Vag-Com / VCDS cable.

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